EcoSort® Classic CAI

AI-powered object recognition for scrap metal – sorting like the human eye. Only more consistently.

The EcoSort® Classic CAI expands the proven EcoSort® Classic platform with powerful AI-powered image processing. Designed for demanding material streams – particularly in metal and scrap recycling.


AI-based object recognition taken to a new level


While traditional camera systems distinguish based on color, brightness, or simple shape characteristics, the EcoSort® Classic CAI analyzes each object holistically. The artificial intelligence combines the following aspects into a comprehensive evaluation:

  • Color
  • Shape
  • Surface texture
  • Geometry
  • Object characteristics and contextual information

The result:
A sorting performance that is based on what the human eye can distinguish—but with industrial consistency, speed, and repeatability.

 

EcoSort® Classic CAI

Intelligent sorting powered by artificial intelligence – for applications where traditional camera-based or color-based sorting reaches its limits.

EcoSort® Classic CAI - Benefits at a Glance

Reliable detection – flexible programming – maximum adaptability

• AI-powered classification of complex metal and scrap objects
• Detection of specific components or object groups within a material stream
• Combination of multiple detection features in a single sorting program
• Adaptive system with continuous optimization
• Flexible adaptation to customer-specific sorting objectives
• Quick program changeover for varying material requirements
• Ideal for applications where visual differentiation is critical.

 

AI instead of pure color sorting

 

Standard camera sorters typically operate on a rule-based system—for example, by color or simple shape.

The EcoSort® Classic CAI, on the other hand, utilizes trained neural networks capable of recognizing and evaluating complex patterns.

This enables sorting tasks where:

  • Objects appear visually similar
  • Multiple features must be evaluated simultaneously
  • Purely color-based separation is insufficient

The performance limit of the AI corresponds to what a human can visually distinguish—only faster, more objectively, and in continuous operation.

Technical Basis

• High-resolution camera system
• AI-based real-time image analysis
• Integration into the proven EcoSort® Classic machine platform
• Rugged construction for continuous industrial use
• Customizable sorting programs

Applications: For demanding metal and scrap streams

• Separation of specific aluminum components
• Sorting of defined object groups
• Quality optimization of metal fractions
• Re-sorting of complex mixed fractions
• Component recognition in production or recycling streams

Why EcoSort® Classic CAI?

More than just a camera sorter

• Enhanced sorting intelligence through AI
• Broader range of applications compared to traditional color-sorting systems
• Adaptable to new market requirements
• Future-proof platform technology
• Designed for continuous industrial use

Do you have any questions?