EcoShred® Vertec
Processing of meatballs, electric motors and coolant scrap
The EcoShred® Vertec is used in various applications. One application example is processing of pre-shredded metal scrap from a twin-shaft shredding system. These machines aggressively reduce the size and densify pre-shredded material whilst liberating the various different fractions and allowing for better downstream separation. With a special design of the rotor, the EcoShred Vertec achieves maximum liberation in applications such as processing of meatballs or electric motors.
Individual adaptation to the operator’s requirements takes place.
The overall plant, including downstream, is designed to achieve the best possible end product quality.
The breakers in the upper part of the chamber smash the material until it is small enough to enter the gap between the milling rings or hammers (depending on the application) and chamber liners. Three stages of liberation and compacting create a product which is both clean and of high bulk density suitable for further separation or recycling. Adjustments to the rotor speed and distance between the stator lines and hammers make the EcoShred Vertec highly adoptable to customers‘ precise application requirements.
Standard features
- Strong welded construction from heavy gauge, wear resistance steel plate
- Integral, annealed and CNC bored two piece chamber for quick access and simplified maintenance
- Durable, wear resistant, replaceable breakers, milling rings and chamber liners
- Oversized, spherical rotor bearings with advanced seal protection – prevents bearing damage due to product Migration
- Adjustable product size control
- Replaceable wear plates in the chamber
- Tested, approved and certified to the applicable CE, UL, ULC safety standards
- Frequency controlled drive (optional)
Rotor chamber
Feeding
Powerful motors
Number depending on size
The EcoShred® Vertec and SICON's modular downstream options offer the scrap and metals industry uniquely flexible processing solutions. The overall systems are individually designed to meet the customer's requirements and the specific output material.
EcoShred® Vertec - Your benefits at a glance
- Vertical shredder with throughputs of up to 10 mt/h
- Individually adaptable to customer needs including feeding, exhaust handling and downstream systems
- Complete preparation of metal composites (meatballs and electric motors)
- Complete recovery of properly separated copper and ferrous scrap
- Quick ROI due to low investment costs, obtainable high product quality and easy marketing of the products
- Sturdy welded construction – All inner parts of the machine that come into direct contact with scrap are equipped with wear-resistant liners
- Simple to maintain wear parts are easy to access and exchange
- Generously dimensioned rotor bearings for long plant life
Input:
Electric motors
Output:
Non ferrous (Cu, Al)
Input:
Meatballs
Output:
Non ferrous (Cu, Al)
Input:
Mixed scrap
Output:
Shredded scrap
Input:
Metal sheet
Output:
Coolant scrap
Technical data - overview of the different models
| EcoShred® Vertec S | EcoShred® Vertec M | EcoShred® Vertec L | EcoShred® Vertec XL | EcoShred® Vertec XXL | |
|---|---|---|---|---|---|
| Dimension (L/W/H) [mm/inch] | 3,300 × 3,800 × 5,000 130 × 150 × 197 | 3,300 × 3,800 × 5,000 130 × 150 × 197 | 5,300 × 4,650 × 6,450 209 × 183× 254 | 5,500 × 4,750 × 6,600 217 × 187 × 260 | 5,940 × 5,665 × 7,145 234 × 223 × 281 |
| Hopper opening (W/H) [mm/inch] | 1,280 × 1,200 50 × 47 | 1,280 × 1,200 50 × 47 | 1,520 × 1,600 60 × 63 | 1,600 × 1,600 63 × 63 | 1,800 × 1,600 71 × 63 |
| Input height [mm/inch] | 3,700 / 146 | 3,700 / 146 | 4,340 / 171 | 5,300 / 209 | 6,200 / 244 |
| Rotation speed [r/min] | 500 – 680 | 500 – 680 | 500 – 580 | 500 – 580 | 500 – 580 |
| Minimum clearance [mm/inch] | 30 / 1.2 | 30 / 1.2 | 30 / 1.2 | 30 / 1.2 | 30 / 1.2 |
| Number of upper liners | 12 | 12 | 12 | 12 | 12 |
| Number of lower liners | 12 | 12 | 12 | 12 | 12 |
| Number of breakers | 2 | 2 | 2 | 2 | 2 |
| Number of mill rings | 36 | 36 | 64 | 64 | 64 |
| Chamber diameter [mm/inch] | 1,140 / 45 | 1,140 / 45 | 1,560 / 60 | 1,680 / 66 | 2,100 / 83 |
| Chamber height [mm/inch] | 1,680 / 66 | 1,680 / 66 | 1,785 / 70 | 1,890 / 75 | 1,950 / 77 |
| Drive power [kW/HP} | 110 / 150 | 160 / 220 | 264 / 360 | 500 / 680* | 710 / 965 |
| Weight [kg/lbs] | Approx. 14,500 Approx. 32,000 | Approx. 15,000 Approx. 33,000 | Approx. 30,000 Approx. 66,000 | Approx. 45,000 Approx. 99,000 | Approx. 65,000 Approx. 140,000 |
| Throughput meatballs [mt/h] | Approx. 2 | Approx. 3-4 | Approx. 6 | Approx. 8 | Approx. 9 – 10 |
Produktvideo
This video explains how the EcoShred® Vertec works and further describes the input and output materials in more detail.
Duration: 3.04 minutes
Do you have any questions?
