ICW Processing

The perfect processing of cable fractions

Due to their high copper or aluminum content, scrap cables are an important and valuable source of raw materials for the non-ferrous secondary metallurgy industry. Their processing makes a significant contribution to the conservation of natural resources. A rising demand for copper in the wake of the gradual electrification of most economies and the pursuit of a circular economy are making the processing of scrap cables increasingly important. There is considerable potential, in particular, in the complete recovery and processing of cables from shredder residues. However, it is precisely these types of cables that require specialized processing technology.

 

SICON offers a complete range of cable processing systems. This includes the design of processing systems for all types of industrial cable waste as well as for cable-rich Zurik fractions from ASR processing. The process sequence is customized to meet specific requirements, the quality of the cable to be processed, and any existing plant equipment. The end result is always high-purity copper or aluminum granulate. SICON places the highest priority on low operating costs and high operational reliability, which is reflected in high plant availability and simplified maintenance.

 

SICON cable recycling systems integrate all the necessary technology to achieve the highest end-product quality: pre-shredding, primary shredding, pelletizing, screening, density separation, as well as electrostatic and optical sorting—naturally supplemented by the necessary conveying and dust extraction systems. Everything competently from a single source. In a special variant, SICON offers the EcoShred® Wiretec, a unique machine that combines the steps of primary shredding, material disintegration, and pelletizing in a single unit. The EcoShred® Wiretec is particularly suitable for ASR cables and cable-rich Zurik fractions, the processing of which has often previously reached economic limits when using cutting machines. Product purity levels of up to 100% can be achieved with SICON processing systems. Where appropriate and desired, online analytics (EcoScan® Online) can also be integrated, which continuously monitors the quality of the end product and thus offers maximum process reliability. Last but not least, the insights gained from these analytics can lead to optimized product sales.

Copper purity of almost 100%

Recycling old cables with SICON is circular economy in action. The high quality of the final ground material—whether copper or aluminum—enables optimized metallurgical recovery. This is accompanied by a minimization of losses in the non-metallic fraction. This ensures high economic efficiency.

ICW Processing - Your benefits at a glance

  • Reliable removal of contaminants prior to shredding, thereby preventing damage to blades
  • Throughput rates ranging from 1 to 10 t/h
  • Granulators (EcoShred® Cuttec) in a robust design with intensive wear protection for long-lasting operation at low operating costs
  • Efficient and reliable pelletizing with the EcoShred® Imtec
  • Combined shredding, pulverization, and pelletizing with the EcoShred® Wiretec
  • Stainless steel is completely and cleanly separated
  • Separation into clean copper and aluminum granules
  • High-performance dust collection systems for clean operation

Input:
Cable

Output:
Aluminum / Copper

Input:
cable-rich fraction

Output:
Aluminum / Copper

Input:
cable-rich residual fraction

Output:
Aluminum / Copper

Do you have any questions?